Dalton Foundry

About the Facility

Dalton Corporation’s Warsaw facility is a gray iron foundry specializing in larger, highly complex parts with tight tolerance requirements ranging from 20-900 pounds. We accommodate small to large run requirements on a range of special alloy capabilities.

Our 100 years of foundry engineering experience acts as an extension of your engineering department to optimize cost and weight through in-house prototyping and the latest simulation software. We strive to be the easiest foundry to do business with through versatility and flexibility in scheduling, delivery and processing.

  • Founded in 1910
  • Horizontal Molding
  • Capacity of 90,000 tons per year
  • 345,000 square foot facility
  • Primary markets served: Agriculture, Construction, Air Conditioning & Refrigeration, Heads & Blocks, Power Transmissions, Material Handling and Medium & Heavy Duty Truck
  • Specializing in Larger, Highly Cored Castings
  • Largest Non-Captive Core Room Operation in U.S.
  • ISO 9001-2008

Molding Capabilities

Herman Moldmaster (#2) (Cope & Drag Horizontal Molding)

  • Mold Size 30″ x 34″ x 13″/13″
  • Casting Weight Range: 20 lb min. / 240 lb max.
  • Gray Iron Type: G3000, G3500, G4000, G4500, G5000
  • Part Families: Cylinder Heads, Transmission Cases, Pump Housing, ABS Brake Housings, Gear Drive Housings, Scroll Housings

Herman Moldmaster (#3) (Cope & Drag Horizontal Molding)

  • Mold Size 42″ x 48″ x 16″/16″
  • Casting Weight Range: 200 lb min. / 900 lb max.
  • Gray Iron Type: G3000, G3500, G4000, G4500, G5000
  • Part Families: Cylinder Blocks, Large Cases, Flywheel Housings, HHP Engine Front/Rear Covers, Gear Drive Housings, Driveline Components

Core Capabilities

  • U180 Cold Box
  • Shalco Cold Box
  • CB-18 Cold Box
  • CB-25 Cold Box
  • CB-50 Cold Box
  • Sutter 1630 Cold Box
  • Sutter 1742 Cold Box
  • Strong Scott Airset

Location

Dalton Foundry
1900 E Jefferson Street
Warsaw, IN 46580
(574) 371-5210